One step backwards two steps forward.
Took the car apart.
After building the diffs with new gear diffs I finally decided to open the two new ball diff packages. Just could not leave well enough alone again.
So I rebuilt both front and rear diffs with ball diffs.
The new gear portion of the rear diff housing that engages the center gear definitely helped with the somewhat loose fit I thought was due to the aluminum center gear being smaller.
There is quite a bit less backlash now in the rear trans.
The front pressure plate has a "blackened" finish that the diff balls ride on and was way more gritty feeling than the rear which ride on more conventional polished rings.
So off to sandpaper and polishing. They pressure plates eventually polished up very nicely, mirror-like. The steel is very hard however.
The front is now just as smooth as the rear diff, way better.
Should have taken pics of the front pressure plate in the process but forgot to.
The motor plate that I struggled with getting anodized wound up having a stripped screw and a few well worn holes too. Guess I should have checked that.
The brand new motor plate I got had a few light scratches to sand and polish out. The anodizing was a pita. Duralumin
Pics show new motor plate and threaded inserts in front housing.
Before making any more trans housing decision I'll wait to see what parts might pop up that could work from the new re-re.
Chuck